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Achieving milestones: A glimpse into the Erawin project

With some of the largest oil reserves in Africa, Libya is positioning itself to become a major oil and gas producer. Petrofac, leveraging over 20 years of experience in North Africa, is supporting Zallaf Libya Oil & Gas Exploration and Production Company to help develop critical infrastructure, ensure safe and secure operations, and boost production capacity at the Erawin oil field.

Client

Zallaf Libya Oil & Gas Exploration and Production Company

Scope

Engineering, Procurement, Construction and Commissioning (EPCC)

million workhours without an LTI

+ One

of the construction team was Libyan nationals

60%

of the subcontractors sourced locally

100%

In 2021, Petrofac was awarded a US$100 million contract to engineer, procure, construct, and commission surface facilities at the Erawin oil field, in the country's southwest. The scope includes well pads, flowlines, and a pipeline to transport crude oil approximately 100 kilometers to the El Sharara oil field. Additionally, Petrofac is responsible for constructing a control room, substation, and telecom system at El Sharara.

This project is testament to our team’s resilience, navigating the challenges of a fast-track project in a new country. By prioritising safety, fostering local talent, and overcoming complex site challenges, the team has delivered remarkable results, setting a new standard for project execution in Libya.
Rami Haydar Project Director

A milestone in safety excellence

At the heart of Petrofac's operations in Libya, the Erawin project has set a new benchmark for health and safety by achieving one million safe workhours without a single Lost Time Injury. This significant milestone highlights Petrofac's steadfast commitment to safety, and the reporting culture at site placed the project among the top three in the Group's global ranking of safety observations, demonstrating the team’s commitment to transparency and learning.

Operating in a challenging desert environment, the project team worked relentlessly to uphold high safety standards. With real drill exercises and early mobilisation of Health, Safety, and Environment (HSE) resources, proactive measures were put in place to ensure the well-being of the team. These HSE initiatives extended beyond the workforce, as regular hygiene inspections and active participation in local community initiatives were a priority, further demonstrating our dedication to safeguarding people and the communities around us.

Empowering local communities

Beyond its safety achievements, the Erawin project shines as a model of community engagement and localisation. The project made significant strides in its commitment to engage local workforces, with 60% of the construction team comprising Libyan nationals, and 100% of the subcontractors sourced locally. This approach fosters sustainable growth in the region.

The project prioritised on-the-job training for local nationals, with 50% of the construction management team consisting of Libyan professionals. This focus on knowledge transfer and skills development has been essential to the project’s success, ensuring that the local workforce is well-equipped to contribute to future projects. Through consistent engagement with local stakeholders, the team has tailored their approach to align with community needs while meeting its operational goals.

Innovating through challenges

The Erawin project faced its share of unique challenges, from logistical constraints to security restrictions. Throughout the journey, the team overcame:

However, the project team demonstrated innovation and resilience at every turn. To address these hurdles, newly recruited local personnel were sent for training in Algeria, while a stand-alone residential area was constructed on-site to maintain operational efficiency in a secure environment.

Deep community involvement was a cornerstone of the project’s approach, with local businesses and resources being prioritised from the outset. This strategy not only bolstered the local economy but also strengthened our relationship with the community, contributing to its overall success.